Shale Chem
Field record · 9 programs
Lab-validated · field-proven

Every program leaves a number behind.

SWD optimization, iron-sulphide control, produced-water recycling, scale management, pit remediation. Different systems, different chemistries, different basins — but the work is the same: validate in the lab, prove it in the field, write the numbers down.

All cases.

9 studies
Raw SWD influent — black, solids-laden produced water before treatment.
01 / 09
South Texas · SWD · South Texas

Capacity unlocked.

Throughput grew from 3,500 BBL per day to 16,000 BBL per day after applying an iron-control chemistry program — and the customer gained $250,000 per month in additional revenue through improved oil recovery.

4.6×throughput uplift
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SWD tank 20 hours after startup of SSC treatment — clean fluid where tank-bottom solids used to accumulate.
02 / 09
South Texas · SWD · South Texas

No more hauling.

Reduced tank bottom solids and complete elimination of bottom-solids hauling — a $75,000 per month revenue increase for the customer, alongside more efficient and sustainable operations.

+$75Kcustomer monthly gain
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Metal corrosion coupons after immersion testing — protected by SCL 8054.
03 / 09
Production · SCL 8054 · location anonymized

Corrosion held.

Controlled metal coupon immersion testing in fresh water and 180,000 ppm TDS brine — SCL 8054 maintained corrosion rates below 1.2 mpy for up to 52 weeks. Untreated coupons degraded within 35.

<1.2 mpycorrosion rate
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Coiled-tubing coupons: untreated rings heavily rusted, inhibited rings clean, and treated vs untreated fluids.
04 / 09
Coiled tubing · SCL 8054 · location anonymized

Oxygen, salt, and a coiled string.

Seven-day corrosion-inhibition test under fully oxygenated conditions at 30–50°C in 2% KCl solution. SCL 8054 also proved effective in high-TDS Ca and Na brine drilling fluids, with compatibility across traditional inhibitors.

7 daysfully oxygenated test
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Schematic of the dynamic scale loop: gas and anion/cation sparge feeds, dual preheat pumps, the heated test coil in the oven, ΔP monitoring, and pressure-regulated outlet.
05 / 09
Method · SCL 9027 · location anonymized

How we validate.

Dynamic Scale Loop (DSL) Testing was conducted to evaluate the performance of our SCL 9027 scale inhibitor under demanding operating conditions, including high temperature, high pressure, and anoxic environments that closely replicate downhole conditions.

DSLvalidation method
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Produced-water pit sample before and after OC 360 — no iron staining, fully clarified.
06 / 09
Wastewater · OC 360 · South Louisiana

1/6 the dose. No staining.

A South LA company maintaining 5,000–10,000 BBL open pits had been using Ferric Chloride, dealing with worker safety, handling concerns, and iron staining. OC 360 performed at 1/6 the dose rate, with no acidic attack or staining.

1/6the dose rate of ferric chloride
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Before/after beakers — iron-laden produced water clarified to clear yellow with OC 360.
07 / 09
Produced water · OC 360 · Texas

From 200 ppm iron to under 0.5.

A mid-major Texas oil & gas company sought to recycle produced water from wells and hydraulic fracturing operations, which contained high levels of silica, suspended particulates, and over 200 ppm of iron hydroxide, with TDS ranging from 150,000 to 250,000 ppm.

< 0.5 ppmTSS and soluble iron
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Mining tailings sludge — over 50% solids — before and during OC 360 clarification.
08 / 09
Mining · OC 360 · location anonymized

Less chemistry. More clarity.

Mining ponds with extremely thick sludge — over 50% solids. Traditional polyacrylamides at doses above 1,000 ppm had limited success. OC 360 at approximately 600 ppm achieved unprecedented water clarity.

~600 ppmOC 360 dose
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Clean gauge pig and ILI tool on a tarp in front of the restored 36-inch pipeline.
09 / 09
Midstream · Pipeline · Shale Chem · location anonymized

The line that wouldn’t clean.

70 miles of 36″ pipeline choked with iron-sulphide and iron-oxide debris — a competitor’s “clean” failed its ILI run. Shale Chem chemistry broke the matrix into soft, flowable remnants, two cleaning runs restored the line, and the operator’s profit rose from $0.90 to $1.50 per MCF.

+$540Kadded profit per day
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